Accurately create multiple new firsts
The State Administration of Market Supervision and Administration recently officially approved the establishment of the national agricultural machinery equipment industry measurement and testing center based on YTO China, marking the official settlement of the first national measurement center in the domestic agricultural machinery industry in YTO China.
As the birthplace of the development of the national agricultural machinery equipment industry, YTO China ranks among the top in the country in terms of the overall scientific research strength, industrial foundation, scale and volume of the agricultural machinery equipment industry, and has become the largest agricultural machinery equipment base integrating research and development, design, manufacturing, testing, verification and service.
The preparation of the measurement center will reduce the measurement and testing costs of agricultural machinery enterprises in the region, avoid the repeated construction of enterprise laboratories, reduce the burden of agricultural machinery enterprises in the region, save social resources, effectively promote the construction of a diversified collaborative innovation system in the region, promote the application and transformation of technological achievements, and provide positive impetus for the high-quality development of the agricultural machinery equipment industry in the country.
After the completion of the center, it will provide measurement and testing technical services for the agricultural machinery equipment products in Luoyang, Henan Province and the whole country in all aspects of the traceability chain, the whole life cycle and the whole industrial chain, solve the "bottleneck" measurement and testing technical problems of the agricultural machinery equipment industry, provide technical services for the transformation and upgrading of the agricultural equipment industry and the high-quality development, and further improve the quality and core competitiveness of the agricultural machinery equipment industry.
The construction of the center will be a new starting point for YTO to make another contribution to industry innovation.
First in this field in China
Measurement and technical test are the most fundamental work for an enterprise to meet the design process requirements. Without this foundation, a product with a good design will go a long way because of the lack of standard frame.
A few days ago, the verification work of the ditch crossing test site project developed by YTO China has been successfully completed, and all indicators have met the design requirements. The ditch crossing test field is the first in this field in China, filling the gap in the test facilities for the dynamic bearing capacity of wheeled tractors, and can realize the transverse dynamic load test under the ditch crossing condition, the impact test of the frame under the ditch crossing condition, and the torsion test of the frame under the ditch crossing condition.
The precondition for universality and economy has been determined from the beginning of planning and design of the project. On the basis of learning from foreign experience and fully combining with the actual situation, the project has chosen to expand a circular runway on the original bump test field, and borrowed the original turret and turret, which will not affect the original function of the bump test field, but also meet the requirements of ditch crossing test, and ensure that it covers a wide range of models and has the lowest construction cost.
The completion of the construction of the ditch crossing test site for wheeled tractors can significantly improve the efficiency of the tractor dynamic bearing capacity test, improve the consistency and safety of the test, reduce the occupational health hazard factors, improve the test accuracy, further improve the technical level of China's YTO test, and accelerate the pace of the products under research to market.
Fine "new employees"
For any large-scale industrial enterprise, equipment is the mu of products, and is the premise of precision, batch, quality and scale.
In the hands of Fu Shugang, an employee of the assembly line of YTO Corporation of China, the post-processing system of the 60kg Guosi tractor is like a small bookmark, which falls accurately from the air at a height of 4 meters and is tightly fixed on a Dongfanghong 2004 tractor, with smooth movement.
The secret of "lifting heavy weights as light as possible" comes from the "new employees" in the workshop - intelligent servo cantilever crane.
As it is equipped with a servo motor that can rotate with high precision, the cantilever crane has the advantages of large speed range, simple structure, easy to achieve high-precision control, and can move as flexibly as human joints, and can stop and move as soon as you say, with extremely fast response speed.
The systems that used to appear in the fields of spraying equipment, medical instruments and equipment, precision instruments and other manufacturing fields now show up in agricultural machinery manufacturing and processing. "It is both the need for upgrading and the trend of the times."
The role of "new employees" is not small. For example, at the other end of the workshop, the two drag teaching robots that show their skills in the spraying post are also excellent representatives.
In the past, spraying operators were the busiest people in the workshop. Each time the chassis of different models is sprayed, the operator needs to reprogram, which is time-consuming and laborious. Once there are many models to be processed, it is also easy to make mistakes in the process.
In the face of the problems of more models, more complex structures and more difficult spraying of the Fourth National Tractor, China Yituo Datuo Co., Ltd. took the lead in applying the drag teaching robot in the agricultural machinery manufacturing and processing industry, greatly simplifying the programming process. The data storage function of the device makes it easy for workers who have just worked for a few days to use it, and can realize the complicated operation in the past with a few keys.
With the help of a series of "new employees", in addition to the above upgrades, the "ID card" of the fourth national tractor has been connected to the Internet, the instrument panel has become more refined, and the cockpit has become more comfortable
Thanks to the preparation in advance, YTO China has become one of the few manufacturers in the country that can manufacture a full series of national fourth tractors, and its monthly output is basically equal to the record of the same period last year.
For China Yituo, every day is a high-yield day and every month is a high-yield month. In January of this year alone, nearly 9000 Dongfanghong tractors set out from here. The shiny G4 logo is shining, reflecting the identity of a new generation of agricultural machinery.
Spring ploughing is the starting gun
A few days ago, nearly 50 Dongfanghong 2BMQZ series tractive finger clip no-tillage planters were sent to the northeast. Now is the key period of preparing for spring ploughing. In order to seize the spring ploughing market, China Yituo Harvesting Machinery Co., Ltd. has been producing at full power to seize the delivery schedule and fully guarantee the market demand.
It is expected that the sales volume of this series of products will double this year compared with the same period last year, and will also become the "star product" in the business of Dongfanghong Machinery.
This series of products is a new generation of no-tillage seeding machinery supporting conservation tillage technology, which is mainly applicable to no-tillage seeding between flat rows, no-tillage seeding on ridge, no-tillage seeding on wide and narrow rows and sides, and conventional seeding under the condition of all corn straw mulching or stubble mulching. It is widely applicable to the protective cultivation of corn, soybean, small castor and other crops in Northeast, North China, Northwest and other regions. It can also be used for the planting of sorghum, mung bean and other crops by replacing different sowing parts.
It is reported that the delivery peak of no-tillage planters has entered recently, and it is expected to reach the sales peak in March.
Spring ploughing is imminent. At present, all units of YTO China are focusing on the target and grasping the progress, and all production lines are fully powered to meet the market demand.
In order to do a good job in the spring plowing service, the big tractor company, the small and medium-sized tractor company and the diesel engine company cooperated closely, planned in advance, organized and carried out a series of activities to improve the quality of the fourth national product and service quality, providing strong support and guarantee for the spring plowing preparation.
Dongfanghong Datuo Guosi Emergency Service Team is the leader of Datuo Company to do a good job of high-powered Guosi tractor
In addition to the existing service force of big tow, the market service support technical support force of the four big tow products of the country is specially established.
"The layout of the cab can be optimized, and the driving, riding and operation will be more comfortable" "I hope that the Dongfanghong products will be better and better." The small and medium-sized trailer company organized an activity called "If I were a user" to improve the quality of the fourth national product.
This year is the first year of the batch launch of the fourth national product. Facing the fierce competition in the market and the users' requirements for the continuous improvement of the quality of the complete machine, the small and medium-sized trailer companies have innovated the way of establishing projects and tackling key problems, and called on all employees to "everyone be a user", examine the product from the perspective of users, and promote the high-quality development of the Dongfang Hongzhong trailer.
China Yituo Diesel Engine Co., Ltd. organized regional service managers to hold a general mobilization and skill improvement meeting for Dongfanghong diesel engine spring ploughing, to identify and find the deficiencies in service capacity, to find new coordinates and new positioning, to work hard and plan for a new breakthrough in the fourth national market.
In order to prepare for the spring ploughing, the diesel engine company started from the inside, carried out multi-round and high-frequency special training for service managers, learned to establish a fault database, and systematically released service plans. Before and after the Spring Festival, there is no stop from theoretical training to practical evaluation. A time-limited online platform quiz will be conducted to verify the mastery of theoretical knowledge, and one-on-one hands-on operation will be conducted to verify the actual combat ability of the service manager. At present, dozens of service teams and nearly 100 professional service personnel from various service regions of YTO Diesel Engine Company of China have gone to the regional market.
Several new firsts of China Yituo
A few days ago, the first high-end hydraulic overload protection automatic amplitude modulation plough was trial-produced in YTO China.
The successful development of this type of Dongfanghong 1LFBZ-560 hydraulic overload protection automatic amplitude modulation plow not only fills the gap of China YTO's high-end hydraulic overload protection automatic amplitude modulation plow, but also complements the technical shortcomings of the industry's high-end overturning plow, and accelerates the pace of the overturning plow towards high-end products.
Dongfanghong 1LFBZ-560 hydraulic overload protection automatic amplitude modulation plough is a high-end product developed by the 2021 special project of the Ministry of Industry and Information Technology for the reconstruction of industrial base and the high-quality development of manufacturing industry - the 2021 single width 60cm hydraulic turnover plough project. The whole machine technology and automation level of this product is at the world's advanced level, and it has hydraulic overload protection and hydraulic automatic continuous amplitude modulation functions. Compared with ordinary mechanical overload protection and mechanical amplitude modulation overturning plough, it has the characteristics of overload non-stop and amplitude modulation non-stop, and its operation efficiency has incomparable advantages over ordinary overturning plough, especially suitable for large area operation and matching operation with automatic driving tractor.
The 2021 hydraulic overturning plough project of the Ministry of Industry and Information Technology with a single width of 60cm was jointly undertaken by the China First Tractor Technology Center and 11 units, among which, the China First Tractor Technology Center was responsible for the research and development of the complete machine technology, and the harvesting machinery company was responsible for the trial production and production of products. The next step is to conduct performance, reliability test and product improvement for the product.
The first "Dongfanghong" professional tractor in hilly and mountainous areas in China has been successfully developed and included in the industry authoritative yearbook.
The first domestic professional tractor developed by YTO in hilly and mountainous areas was included in the "China Agricultural Yearbook 2022" and "China Agricultural Machinery Yearbook 2022".
As two authoritative yearbooks in the industry, YTO China has successfully developed the first professional tractor in hilly and mountainous areas, which fills the gap of professional tractor products in hilly and mountainous areas in China, and YTO China has realized the localization replacement of professional tractor products in hilly and mountainous areas in China to solve the problem of "no good use" of agricultural machinery in hilly and mountainous areas, It represents the high recognition of this product by the national agricultural machinery industry.
The core technologies adopted by Dongfanghong MH804 mainly include folding and twisting steering technology, two-way cab technology, four-wheel braking technology, electro-hydraulic proportional output technology, etc., which are independently developed by YTO China. The localization rate of key components reaches 95%, and the overall cost is only 20%~25% higher than that of traditional tractors with the same power, ensuring the independence, safety and controllability of China's special tractor products and technologies in hilly and mountainous areas.
At present, Dongfanghong MH804 tractor in hilly and mountainous areas has completed trial production and functional verification, and is carrying out final improvement and production preparation. It is planned to be fully marketed in the second half of the year.
The first intelligent combine harvester with a feeding capacity of 15kg independently developed by YTO has successfully completed the field test.
In Inner Mongolia, the machine went down to the ground to harvest wheat, cut, feed, thresh, row grass, clear, and collect grain into the granary. Each action was completed at one time, and the harvest process was completely smooth, which means that the machine's working parts cooperated normally. After completing the wheat harvest test, the test team transferred to Heilongjiang and continued to successfully complete the field harvest test of soybean and corn.
In the field experiment, the R&D team obtained a large number of valuable experimental data and agronomic planting conditions in Northeast China and Inner Mongolia. Relevant test results show that the performance index of the machine fully meets the design index, providing practical and reliable data for the optimization and improvement of the next prototype