Behind the many firsts of "YTO Tractor" in China Quality Newspaper -- Summary of quality management of China YTO Group Corporation
Referring to "YTO", people naturally think of the tractors and construction machinery produced by China YTO Group Corporation (hereinafter referred to as China Yituo). However, few people know how many "China's first" have been created by "Dongfanghong" in the field of quality brand and production since the establishment of the factory; Behind many "China's first", Yituo has made much contribution to the country and China's agricultural development.
"China Yituo is one of the 156 key construction projects during the first five year plan period. After more than 60 years of development, it has formed a large equipment manufacturing enterprise group with agricultural machinery as the core and operating diversified products such as power machinery and parts. It is a key backbone enterprise in China's agricultural machinery industry." With the introduction of general manager Liu Jiguo, the development context of China Yituo is clearly displayed in front of reporters.
The first product in China
In the visiting corridor of China Yituo large wheeled tractor production line, I saw a tractor chassis moving on the assembly line, from installing the engine and various parts to installing the cab and tires. After 143 processes, a brand-new "Dongfanghong" tractor successively opened the production line.
"In China, Yituo has several intelligent production lines, which produce engines, large and medium wheel tractors and crawler tractors respectively. Relying on advanced production technology, high-performance production equipment and strict quality management measures, Yituo has won national and industrial quality reputation for many times." Liu Daoqin, director of the quality management department of China Yituo, told reporters that up to now, the products of China Yituo have been sold to more than 100 countries and regions around the world. In 2020, the annual output value of the enterprise will reach 7.749 billion yuan, becoming the "No. 1" tractor manufacturing enterprise in China.
In recent years, China Yituo has continuously optimized its quality management system and laid a solid foundation for quality. In 2016, the company fully introduced the new version of GB / t19001-2016 quality management system standard, took the implementation of high-quality projects as the carrier, continued to implement quality improvement through the upgrading of technical standards, the improvement of manufacturing level and the improvement of management and control ability, and achieved the goal of product quality planning. Implement the main responsibility of quality, strengthen the traction of quality objectives, build a quality culture system based on the quality concept of "zero quality defects and internationalization of standards", and standardize and optimize the processes of design, procurement, production, sales and service.
According to the classification of product quality accidents in mechanical industry enterprises and other regulations, the company has formulated the provisions on disciplinary measures for product quality liability accidents of China YITUO Group Co., Ltd., which directly links job promotion and cadre use with quality work results, resulting in ineffective quality work measures The first responsible person and main responsible person of the unit in case of regional and systematic serious nonconformities in the quality system shall be included in the scope of admonition conversation, warning and demerit recording to serve as a warning and deterrent. At the same time, implement the responsibility mechanism of "the main body of quality responsibility of professional factory and the factory director is the first person of quality responsibility", and implement the quality "one vote veto" system to reduce the occurrence of quality responsibility accidents.
For a long time, China Yituo adheres to taking product reliability as the core, continuously improves product quality, produces "first" products, implements the product basic technology upgrading plan, and leads the improvement of manufacturing process and management measures with the upgrading of technical standards, so as to further improve the quality assurance ability and ensure the excellence of product quality.
Since the establishment of the factory, China Yituo has produced more than 3.56 million tractors and more than 2.99 million power machinery, and the domestic market share of its leading products has reached 21.2%, making a positive contribution to the cause of "agriculture, rural areas and farmers" in China.
Cultivate the first talent in China
Talent is the first resource, the first capital and the first driving force of an enterprise. China Yituo vigorously carries out the construction of quality culture, constructs an enterprise quality culture system that is compatible with the strategy, pursues excellence and continuous improvement, and implements the quality concept of "doing things right for the first time" and the working standard of "zero defects". YITUO Quality Culture Manual issued by the company clearly states the quality responsibilities of the top management and team members, and puts all words and deeds of the leadership on quality under the supervision of all employees.
The company vigorously cultivates a professional staff team to provide talent support for the enterprise to achieve its strategic objectives. By creating an atmosphere of respecting knowledge, talents and creation, and by paying equal attention to the cultivation of talents and the introduction of talents, as well as the introduction of talents and intelligence, we will establish a multi-channel mechanism for talent growth, and strive to build a professional management talent team, professional technical talent team and high-quality skilled talent team, Provide strong talent support and intellectual support for the sustainable development of the company.
The company included the education and training of middle and senior managers, section level managers, professional technicians and managers, and various production skilled personnel into the employee training plan of first tractor Co., Ltd., and organized and implemented the training of quality management, quality inspection operation skills and quality, environment, occupational health and safety management system at different levels and subsystems. Establish the effect evaluation system and the incentive and restraint mechanism of employee training, closely combine the training results, post adjustment and salary treatment of employees, and ensure that the training rate of employees at all levels reaches 100% and the training qualification rate reaches 90%.
First performance in China
On October 12, 1959, Premier Zhou Enlai personally visited China Yituo and put forward the requirement of "producing China's first products, cultivating China's first talents and creating China's first performance". Since then, Yituo people have defined the "Three Firsts" as the core values of the enterprise, guided the planning of quality strategy and continuously improved the quality assurance ability of the organization. In the fierce market competition, China Yituo always takes this as its goal and has become a vivid epitome of the development of China's machinery industry.
In the development of the enterprise, by implementing the quality control mode with "Three Firsts" as the core, China Yituo strives to improve the quality awareness of all employees, establish a quality system with customer satisfaction as the goal, continuously improve the management process and quality standards, study and promote advanced and applicable management technology and experience, create a good quality environment and continuously improve operation performance, Support the company's overall development strategy and become the largest leading agricultural equipment manufacturing enterprise in China.
The company has formulated a series of product standards for export, and has incorporated all the mandatory technical requirements of product certification into the enterprise standards, so as to ensure the advanced nature of the enterprise logo, standardize the design, production, inspection and circulation of export products, and lay a solid foundation for the enterprise products to move towards the international market. As a leader in the state-owned agricultural machinery industry, China Yituo has undertaken the work of the Secretariat of the national Tractor Technical Standardization Committee. At the same time, it is also a member of the national tractor, agricultural machinery, earth moving machinery, internal combustion engine and other standardization committees. Undertook the preparation and revision of safety standards for tractor series products, participated in the formulation of safety standards for earth moving machinery series products, and undertook the formulation of fuel consumption limits for tractors and fuel consumption standards for internal combustion engines, so as to contribute to the preparation, revision and implementation of national and industrial standards, improve the quality of industrial products, ensure the safety of people's lives and property Promote energy conservation and emission reduction and make positive contributions.
With more than 60 years of hard work, China has achieved fruitful development. The product quality of China Yituo has always been at the leading level in China. The company has been rated as China's advanced enterprise in quality management, and has obtained the "certificate of conformity for improving measurement and testing system", "National Certificate of good behavior in standardization" and "AAA quality credit of Henan Province". The "Dongfanghong" trademark owned and used by China Yituo is the first well-known trademark in China's agricultural machinery industry, and has won the governor quality award of Henan Province, National Machinery Quality Award and other honors. On September 16 this year, China Yituo's quality management model with "Three Firsts" as the core won the nomination award of the fourth China Quality Award.